MCR

320 MCR | 400 MCR | 500 MCR

MCR, High speed Horizontal Machining Centers offer high speed, precision, flexibility, compact foot print and energy saving benefits. MCR is specially built to meet your requirement of machining power train components of passenger cars and light commercial vehicles. The fast, flexible and compact MCR comes to you with many advantages.

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Standard Features

  • Roller type guide-ways for all linear axes
  • Precise ball-screws for all linear axes
  • Electronic counterbalance on the vertical axis
  • Automatic centralised lubrication system
  • Air blast for spindle taper cleaning
  • Tool clamping through disc springs & de-clamp by hydraulics
  • Basic coolant system with chip conveyor
  • Lamella covers on linear axes X & Y
  • Directly coupled spindle
  • Absolute encoders on all axes
  • Simultaneous interpolation upto 4 axes
  • Linear, circular and helical interpolation
  • Tool life management
  • Machine alarm diagnostics
  • Overhead shower wash
  • Energy saving shower wash
  • Overhead saving function
  • Operator door safety interlock

Unique Features

  • A narrow width machine, easily accommodate in the machining lines.
  • Single-lift quick installation
  • Option of pallet changer-less configuration and with various tables such as NC table, rotary table, tilting table etc
  • Option of various table configurations such as only B-axis, only A-axis, A+B or 5-axis etc.
  • On-line hydraulics
  • Sustained accuracy, roller guide-ways
  • Option of thermal compensation sensors

Optional Features

  • Automatic pallet changer (servo driven, rotary type)
  • HSK spindle
  • Continuous rotary table (0.001 deg x 360000)
  • High pressure coolant through spindle system
  • (16 bar/ 40 bar) with suitable filtration system
  • Minimum quantity lubrication
  • Intelligent sensors for axis thermal compensation
  • Tool breakage sensor
  • Mist collector
  • Coolant chiller
  • CE certification
  • USB interface
  • Fanuc CNC system
  • AICC II function (only for Fanuc)
  • Part program memory 2 MB
  • 4th and 5th axis rotary table

Specification Details

To match the demand for greater accuracy and total reliability at higher speeds, BFW has developed XTRON Series Vertical Machining centers. These machines are rigid base C-type machines with moving tables for easy access. The high dynamic structure supports rapid axis take-offs with a higher acceleration.

MCR
H 320 MCR
H 400 MCR
H 500 MCR
Pallet size (mm × mm)
Dia 320 (Dia 400)
Dia 400 (Dia 500)
Dia 500
Pallet type
Tapped holes
Tapped holes with butting pads
Tapped holes with butting pads
Maximum load on table (kg)
300
400
500
Pallet height from ground level (mm)
950, with 100 mm ground clearance
1200, with 100 mm ground clearance
1080, with 100 mm ground clearance
Maximum job swing – diameter × height (mm)
700 × 500
560 × 500 (800 × 500)
700 × 700 (900 × 700)
Index positions (°)
360 × 1° (360000 × 0.001°)
360 × 1° (360000 × 0.001°)
360 × 1° (360000 × 0.001°)
X / Y / Z (mm)
500 / 350 / 350
500 / 400 / 400
500 / 550 / 500
Table centre – spindle centre distance (mm)
100 – 450
100 – 500
170 – 720
Table centre – spindle face distance (mm)
100 – 450
100 – 500
200 – 700
Rapid traverse X / Y / Z axis (m/min)
60
50
50
Spindle (Standard) Power cont./int. (kW)
3.7 / 5.5 / 7.5 / 11
5.5 / 7.5 (7.5 / 11)
5.5 / 7.5 (7.5 / 11)
Spindle (Standard) Speed (max, rpm)
8000 (10000 / 12000)
8000 (10000)
8000 (10000)
Spindle (Standard) Taper type
BT 30 (HSK A50)
BT 40 (HSK A63)
BT 40 (HSK A63)
Spindle (Standard) Maximum torque (Nm)
35 with Siemens (58 with Mitsubishi) (70 with Fanuc)
57 with Siemens (70 with Mitsubishi / Fanuc)
57 with Siemens (70 with Mitsubishi / Fanuc)
Spindle – High Torque (with Fanuc only) Power cont./int. (kW)
NA
NA
22 / 37 (15% ED)
Spindle – High Torque (with Fanuc only) Speed (max, rpm)
NA
NA
14000
Spindle – High Torque (with Fanuc only) Taper type
NA
NA
HSK A63
Spindle – High Torque (with Fanuc only) Max torque (Nm)
NA
NA
250
Automatic Tool Changer Pull stud
As per MAS-403 P30T-1
As per DIN 69872
As per DIN 69872
Automatic Tool Changer Number of tools
20
20
20
Automatic Tool Changer Max tool diameter (mm)
80
80 / 125
80 / 125
Automatic Tool Changer Max tool length (BT – HSK) (mm)
200 (300)
250 (350)
320
Automatic Tool Changer Max tool weight (kg)
4
5
6
Automatic Tool Changer Tool changing time (tool-to-tool) (sec)
2.4
2.5
2.5
Automatic Tool Changer Chip-to-chip time (sec)
3.9
4.0
5.0
Accuracy (ISO 230-2) Linear axes positioning (mm)
0.010
0.010
0.010
Accuracy (ISO 230-2) Linear axes repeatability (mm)
0.007
0.007
0.007
Accuracy (ISO 230-2) B Axis positioning (arc sec)
8 (25)
8 (25)
8 (25)
Accuracy (ISO 230-2) B Axis repeatability (arc sec)
6 (15)
6 (15)
6 (15)
Machine weight (kg)
5500
6500
8500
Total connected load (kVA)
25
45
55
Dimensions (L × W × H, mm)
1,400 × 4,200
1,700 × 4,650
1,900 × 4,100
Compressed air (bar)
6
6
6
Power supply
415 V AC, 50 Hz, 3 Phase
415 V AC, 50 Hz, 3 Phase
415 V AC, 50 Hz, 3 Phase
CNC System
Siemens 828D / Mitsubishi M80 / Fanuc Oi MF
Siemens 828D / Mitsubishi M80 / Fanuc Oi MF
Siemens 828D / Mitsubishi M80 / Fanuc Oi MF

Other horizontal machines

Orion series

Excellent precision with the use of high-precision components and thermo-friendly features.

MCR

High speed, precision, flexibility, compact footprint and
energy saving benefits.

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