PL 500

PL 500 S/R

Meets the requirement of heavy engineering industries for High-end solutions such as Earth Moving, Automobile, Agriculture, and Construction. Built with integrated guide-ways and ensure greater accuracy & vibration damping characteristics.

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Standard Features

  • Extensive series range, turning lengths 1000, 1500, 2000, 3000, 4000 and 4500 mm in 2 center heights and several configurations.
  • Built on the PL600 platform with same bed, headstock, tailstock, Z, and X axes, so all special features specified in PL600U are applicable here
  • Spindle C axis position feedback is by hollow shaft encoder.
  • In case of large spindle bore 180 – 230 mm, the feedback is by normal encoder with timing pulleys and belt
  • Hydraulic power pack with float level switch

Unique Features

  • Single-piece cast iron bed
  • Integral hardened and ground guide ways
  • In built geared head stock
  • High rigidity Hydraulic clamping turret
  • Servo live tool turret (Optional)
  • C-Axis and Live tools (Optional)
  • Easy accessibility to turret to tool change

Optional Features

  • Optional higher power Fanuc 30/37 or Siemens 28/34 kW
  • Optional spindle nose A2-15 with larger front bearings for chucks of 630 mm dia.
  • CNC systems from Fanuc and Siemens on request
  • Machine color as per customer requirement
  • Special turret disc suitable for tool shanks of 40 ht x 32 width and up to 110 mm overhang for crankshaft journal turning applications

Specification Details

PL 500 S
700 ABC
1000 ABC
1500 ABC
Mandrel size (mm)
250 / 315
250 / 315
250 / 315
Maximum turning diameter (on mandrel, mm)
480
480
480
Maximum turning diameter (between the points, mm)
420
420
420
Axes X / Z (mm)
270 / 800
270 / 1080
270 / 1080
Spindle nose
A2-8
A2-8
A2-8
Spindle power – Fanuc (kW)
22
22
22
Spindle power – Siemens (kW)
17 / 22
17 / 22
17 / 22
Turning tool power (kW)
NA
NA
NA
Max. envelope volume (diameter × length, mm)
400 / 700
400 / 1000
400 / 1500
PL 500 R
700 ABC
1000 ABC
1500 ABC
Mandrel size (mm)
50 / 63
50 / 63
50 / 63
Maximum turning diameter (on mandrel, mm)
400
400
400
Maximum turning diameter (between the points, mm)
420
420
420
Axes X / Z (mm)
270 / 790
280 / 1070
280 / 1590
Spindle nose
A2-8
A2-8
A2-8
Spindle power – Fanuc (kW)
22
22
22
Spindle power – Siemens (kW)
17 / 22
17 / 22
17 / 22
Turning tool power (kW)
3.7
3.7
3.7
Max. envelope volume (diameter × length, mm)
400 / 700
400 / 1000
400 / 1500

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To meet the requirements of heavy engineering industries for high-end solutions.

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What is PL 500?

PL 500 is a horizontal CNC turning center series built to meet the demands of heavy engineering industries where rigidity, accuracy, and vibration damping directly influence part quality and tool life. The PL 500 platform is positioned for applications in earthmoving, automotive, agriculture, and construction, with a design approach focused on integrated guideways and production-ready stability.

Within the PL 500 family, the S and R variants cover standard turning and turn-mill requirements, allowing manufacturers to match the machine to the part and process plan while staying within the same proven platform.

Key advantages of the PL 500 series

Engineered for heavy engineering stability

PL 500 is designed for high rigidity and vibration damping performance. For demanding turning work, stability supports better surface finish, more predictable tool wear, and repeatable outcomes across long cycles.

Integrated guideways for precision and consistency

The PL 500 concept highlights integrated guideways designed to support higher precision. In practical terms, guideway and structure choices influence how confidently you can run heavier cuts, longer overhang tools, and repeated production cycles without losing stability.

Built for production ergonomics and shopfloor handling

The PL series design philosophy emphasizes working ergonomics, including wide access to the chuck zone for easier loading and unloading. This matters most in heavy-part turning where handling time can become a bottleneck.

A platform that scales across lengths and configurations

PL 500 is positioned as a wide series range with multiple turning lengths and configurations, helping manufacturers match the machine to the work envelope rather than forcing a one-size-fits-all solution.

PL 500 configurations

Standard platform foundation

PL 500 is designed with a robust base architecture intended for stable turning in heavy engineering environments.

  • Monoblock cast iron bed concept to support rigidity

  • Integrated guideways that are hardened and ground

  • Integrated geared headstock design

  • Hydraulic unit (power pack) with float level switch

  • Spindle C-axis feedback supported through encoder-based positioning (variant-dependent)

Unique features

PL 500 highlights features that are especially relevant in heavy-duty turning and production workflows.

  • High rigidity hydraulic turret designed for stable clamping and vibration-free cutting

  • Easy access to the turret area to simplify tool changes and daily operation

  • A design approach focused on precision, durability, and vibration damping performance

Optional features and upgrades

PL 500 can be configured with options that support higher productivity, added machining capability, and application-specific requirements.

  • Servo-driven turret with live tooling (optional), supporting turn-mill capability when drilling, tapping, or milling operations need to be completed in the same setup

  • C-axis and live tooling options (optional) for indexed machining and multi-operation workflows

  • Higher spindle power configurations (control-dependent)

  • Optional spindle nose and bearing configuration for larger chuck requirements (variant-dependent)

  • CNC system selection based on shop standards (Fanuc and Siemens available on request)

  • Application-specific turret disc options for certain turning scenarios, including crankshaft bearing machining

Typical applications

PL 500 is positioned for heavy engineering turning work where rigidity and vibration damping support consistent output.

Common application examples associated with the platform include:

  • Large crankshafts and camshafts

  • Rotor shafts and shaft-type components

  • Truck axle beams and similar heavy turned parts

  • Pump bearings and related components

  • Automotive and mobility turning work where repeatability and stability matter

Conclusion

PL 500 is a horizontal CNC turning center platform built for heavy engineering applications where accuracy, durability, and vibration damping performance are priorities. With integrated guideways, a rigid cast iron structure, a geared headstock concept, and configuration flexibility across standard turning and turn-mill requirements, PL 500 is designed to support stable production turning with practical shopfloor handling and scalable options.

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